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550KVA LPG Gas Generator

Fuel typeLPG
Equipment type550PGS (Silence Canopy Type)
Sub-SystemsPower System, Radiation System,

Generator Control System, Silence Canopy

Standards & NormsISO3046, ISO8528, GB2820, CE, CSA, UL, CUL

Description

550KVA LPG Gas Generator

Model #:550PG/550PGS (LPG)

Container roof structure natural gas generator set
Main configuration and features:
□  Highly efficient gas engine.
□ AC synchronous alternator.
□ Gas safety valve bank. Gas protection device against leakage is optional. □ Cooling system suitable for ambient temperature up to 50℃.
□ Strict shop test for all gensets.
□ Industrial silencer with silencing ability of 12-20dB(A).
□ Advanced engine control system: ECI control system including: ignition system, speed control system, protection system,air/fuel ratio control system and cylinder temperature system.
□ With cooler and Temperature Control System to make sure the unit can work normally at 50℃ environment temperature.
□ Independent electrical control cabinet, remote control is available.
□ Multi-functional control system with simple operation.
 Data communication interfaces integrated into control system.

 

Generator Data Description
Fuel type
LPG
Equipment type
550PGS (Silence Canopy Type)
Sub-SystemsPower System, Radiation System, Generator Control System, Silence Canopy
Standards & NormsISO3046, ISO8528, GB2820, CE, CSA, UL, CUL

 

Rated Data  
Load
50%
75%
100%
Power output             kVA

225

413
550
Heat Value                   KW
544
988
1313
Efficiency in mains parallel mode
Continuous output
50%
75%
100%
Electrical efficiency      %
36.2
38
38.5
Current (A)/ 400V / F = 0.8
451
676
902

  Special statement: This solution is only an example of a specific environment, and does not represent

the final demand technology, providing your specific needs and gas source data, we will tailor it for you.

Prime Power Data
ConnectionStar, 3P4h
Frequency Hz 50
Rating (F) KVA prime power KVA 550
Generator voltage 380400415440
Current 836794765722
 Start Mode  DC24V Electric Start
 Generator Set Control ModeOne Button Automatic Start/Stop

Emission data

Exhaust flow rate 2656 kg/h
Exhaust temperature 550℃
Maximum allowable exhaust back pressure5Kpa
Emission: (Option)
NOx:< 500 mg/Nm³ at 5% residual oxygen
Genset compliance with standardISO3046,ISO8528,GB2820, CE,CSA,UL,CUL
CO/CH4≤600 mg/ Nm³
H2S≤20 mg/ Nm³
Environmental noise
Sound pressure level at a distance of up to 7 m (based on surroundings) 
550PGS / 75 dB (A) & 550PG / 89 dB (A)

 

Fuel Data
FuelLPG[1]
Inlet Pressure3.5Kpa~50Kpa
Low Heat Valuve(LHV)Hu ≥ 90MJ/Nm³
Fuel Consumption10.7 MJ/kWh
Hourly Fuel Consumption at  50%26 m³
                             At 75%39 m³
                                         At 100%52 m³
[1] LPG content shall be provided by clients for checking.
Fuel Requirement
TypeRequirement
Overall Sulphur mg/Nm³≤200
H2S(mg/Nm³)≤15
LPGImpurity Granularity(μm)<5
Impurity Content(g/m³)≤0.03

 

Genset Performance Data & Manufacturing Technology 
Overload run-time at 1.1xSe(hour)

1

Telephone interference factor (TIF)

≤50

Steady-state voltage deviation 

≤±1% 

Telephone harmonious factor (THF)

≤2%,as per

BS4999

Transient-state voltage deviation  

-15%~20% 

Manufacturing technology

  • Special welded base frame, inner vibration isolators and design for wholelifting
  • With high-class paint, endurable brightness as well resistance against abrasion anddefacing
  • Installation manual, operation and maintenancemanu-

        al wiring program

        Standards and certificate

  • ISO3046,ISO8528
  • GB2820BS5000PT99,AS1359

     IEC34ISO9001:2008 quality system           certification  

Voltage recovery time (s)  

≤4

Voltage unbalance  

1%

Steady-state frequency regulation  

±0.5%

Transient -state frequency regulation  

±5%

Frequency recovery time (s)

≤3

Steady-state frequency band  

0.50%

Recovery time response (s)

0.5

AC alternator performance dataEfficient gas engine
Alternator brandKWISEEngine brandDeutz (China)
Motor typeS354G500D6Engine modelV12
Rated output power (kVA)625Engine typeV type, 12 cylinders, Exhaust turbo- charger with water-cooled turbine housing
Alternator efficiency93.80%Bore x stroke (mm)132 mm×145 mm
Power factor0.8Displacement (L)23.8
Wiring connectionD/YCompression ratio11
Rotor insulation classH GradeRated output power480kW/1500rpm
Excitation methodBrush-lessOil consumption max.(kg/h)0.4
Voltage(V)380/400/415/440Lgnition methodElectrically controlled single cylin- der independent high-energy igni- tion
Rated speed(min-1)1500Fuel control modeLean-burn, closed loop control
Housing protectionIP23Speed regulation modeElectronic governor
Min Air Consumption kg/h2596

 

Service
Oil level (ambient temperature is high- er than minus 5°C/ ambient tempera- ture is lower than minus 5°C)API 15W-40 CF4 /API 10W-30 CF4
Lubricating oil capacity min./max.55 L/57L
Coolant capacity105 L
Coolant type50% softened water and 50% anti-freezing solution (ethylene glycol, with the con-centration of the anti-freezing solution between 40%-68% )
Generator House Ventilation>26000 m³/h

Scope of Supply 

EngineAlternatorCanopy and baseElectrical cabinet
Gas engineAC alternatorAir circuit breaker
Ignition systemH class insulationEngine bracket7-inch touch screen
Lambda controllerIP55 protectionVibration isolatorsCommunication interfaces
Electronic governor actuatorAVR voltage regulatorSoundproof canopyElectrical switch cabinet
Electrical start motorPF controlDust filtrationAuto charging system
Battery systemATS Switch
Gas supply systemLubrication systemStandard voltageInduction/exhaust system
Gas safety trainOil filter380/220VAir filter
Gas leakage protectionDaily auxiliary oil tank400/230VExhaust silencer
Air/fuel mixerAuto refilling oil system415/240VExhaust bellows Catalyst Converter (optional)
Service and documentsService and documents
Tools package
Installation and operation manual Maintenance manual
Software manual
Parts manual
Engine operation
Gas quality
specification
Control system
manual After
 service guide
Standard package
Engine operation
Gas quality specification Control system manual After service guide Standard package

Optional configuration 

EngineAlternatorLubrication system
Coarse air filter
Backfire safety control valve Water heater
Synchron – generator Brand: Stamford, Leroy- Somer, MECC
Treatments against humidity and corrosion
Brand new oil tank with large capacity Oil consumption measuring gauge Fuel pump
Oil heater
Electrical systemGas supply systemVoltage
Remote monitoring
Grid-connection
remote control
sensor
Gas flow gauge
Gas filtration
Pressure reducer
gas pretreatment
alarm system
220V
230V
240V
Service and documentsExhaust systemHeat exchange system
Service tools
Maintenance and service parts
Three-way catalytic converter Guard shield from touch Residential silencer
Exhaust gas treatment
Emergency radiator Electric heater
Thermal storage tank Pump
Flowmeter

SAC-200 Control System

The parallel control cabinet adopts ComAp InteliGen as the main control module. The function of
 this programmable control system includes engine protection and control, connection  between 
generator and generator or generator and grid, and communication, etc.

Main advantages
  • l Wide range of communication capabilities: connection via RS232,RS485,
  • CAN and on board USB; internet access using Ethernet,GPRS,3G or 4G;
  • support for Modbus (TCP/RTU) and SNMP(v1/ v2c-including traps); active SMS and emails in 
    different languages.
  • l In-built PLC, complemented with a PLC monitoring tool in InteliConfig.11 inputs and 7 outputs 
    on board.
  • l 2x 10 A binary output for cranking and fuel solenoid.
  • l Total remote monitoring. More I/Os available over plug-in or CAN modules (CM-BIO8-EFCP, 
    Intli AN8, Inteli AINBTC,Inteli AIO9/1, Inteli lO8/8, IGS-PTM).
  • l Control the engine and AC alternator by one module and access to all measurement data in 
    time-corresponding manner.
  • 5 languages are optional. Up to 350 events can be recorded.

 

Control System
Brand
ComAp
Controller functions
One button for start and stop, Data display, Recording, Protection, Monitoring,
 etc.
Display functions
Speed, Oil pressure, Water temperature, Hours of operation, Current, Voltage, 
Frequency, Battery voltage, Active power, Reactive power, etc.
Protection functions
Automatic control and alarm functions: High water temperature, Low oil
 pressure, Over speed, Over current, AC/ DC voltage level, short circuit, etc.
Standard configuration 
Engine Control:Generator Control:Other controls:
Lambda closed loop control

Ignition system

Electronic governor actuator

Start up control speed control load control 

Power control

RPM control (synchronous) Load distribution (island mode)

Voltage control   

Voltage tracking (synchronous)

Voltage control (island mode)

Reactive power distribution

(island mode)  

Oil filling automatically Water pump control Valve control

Fan control 

Early warning monitoring
battery voltage

Alternator data:U、I、Hz、kW、kVA、kVAr、PF、kWh、kVAh Genset frequency

Engine Speed

Engine running time

Inlet pressure temperature

Oil pressure

Oil Temperature 

Coolant temperature

Measurement of oxygen content

in exhaust gas

Ignition status inspection

Coolant temperature

Fuel gas inlet pressure

Pressure and tempera- ture of the heat ex- changer system

Protection functions 
Engine protection

Low oil pressure Speed protection 

Over speed/short speed

Starting failure Speed signal lost 

Alternator protection

– 2xReverse power

– 2xOverload

– 4xOvercurrent

– 1xOvervoltage

– 1xUndervoltage

– 1xOver/under frequency

– 1xUnbalanced current

Busbar/mains protection

– 1xOvervoltage

– 1xUndervoltage

– 1xOver/under frequency

– 1xPhase sequence

– 1xROCOF alarm  

System protection 

Alarm Protection Func- tion

High coolant tempera-ture

Charge fault Emergency Stop

 

Paints, Dimensions and Weights of the Generator
Genset size (length * width * height) mm6091×2438×4586mm
Genset dry weight(Open Type/Silent Type) kg9800kg
Spraying ProcessHigh quality powder coating(RAL 9016 & RAL 5017) 

Dimensions are for reference only.

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