Description
GE EC160NG_B_S-1_4-T10-S-50Hz-EN
Model #: ES160NG/ES160NGB/ES160NGS
ES160NG&ES160NGB/S
Natural gas Generator Set
Main configuration and features:
- Highlyefficient gas
- ACsynchronous alternator.
- Gassafety train and gas protection device against
- Coolingsystem suitable for ambient temperature up to 50℃.
- Strictshop test for all
- Industrialsilencer with silencing ability of 12-20dB(A).
- Advancedengine control system: ECI control system including: ignition system, detonation control system ,
speed control sys-tem , protection system，air/fuel ratio control system and cylin- der temp.
- Withcooler and Temperature Control System to make sure the unit can work normally at 50℃ environment temperature.
- Independentelectrical control cabinet for remote
- Multi-functionalcontrol system with simple
- Datacommunication interfaces integrated into control
Monitoring battery voltage and charging automatically.
Unit type data | |
Fuel type | Natural gas |
Equipment type | ES160NG/ES160NGB/SES160NGS |
Assembly | Power supply + Heat Dissipation System + Control cabinet + Steel structure base (ES160NG) + rainproof box (ES160NGB) or silent box (ES160NGS) |
Genset compliance with standard | ISO3046，ISO8528,GB2820, CE |
Continuous output
| power modulation | 50% | 75% | 100% | |
| Electrical output | kW | 80 | 120 | 160 |
| COP | kW | 120 | ||
| Fuel use | kW | 236 | 346 | 457 |
| Continuous output | 50% | 75% | 100% | |
| Electrical efficiency | % | 33.7 | 34.6 | 35 |
| Current（A）/ 400V / F=0.8 | 144 | 216 | 288 |
Special statement：
The technical parameter document is only for pre-sale reference. Please obtain the latest information before final ordering.
Special statement：
| Synchronous alternator | Delta, 3P4h | |
| Frequency | Hz | 50 |
| Power factor | 0.8 | |
| Rating (F) KVA prime power | KVA | 200 |
| Generator voltage | V | 400 |
| Current | A | 288 |
| Starter battery 24V, capacity required | Ah | 120×2 |
| Starter motor | kWel. / VDC | 4.5 / 24V |
Genset performance data and manufacturing technology | |||
Overload run-time at 1.1xSe(hour) | 1 | Telephone interference factor (TIF) | ≤50 |
Voltage setting range | ≥±5％ | Telephone harmonious factor (THF) | ≤2%，as per BS4999 |
Steady-state voltage deviation | ≤±2％ | Manufacturing technology ●Special welded base frame, inner vibration isolators and design for whole lifting ●With high-class paint, endurable brightness as well resistance against abrasion and defacing ●Installation manual, operation and maintenance manu- al wiring program Standards and certificate ●ISO3046，ISO8528，GB2820 ●GB2820BS5000PT99, AS1359 ●ISO9001:2016 Quality system certification Alternator compliance withGB755, BS5000, VDE0530, NEMAMG1-22, IED34-1, CSA22.2 and AS1359 stand- ard. | |
Transient-state voltage deviation | -10％~15％ | ||
Voltage recovery time (s) | ≤2 | ||
Voltage unbalance | 1% | ||
Steady-state frequency regulation | ±1.5% | ||
Transient -state frequency regulation | -15％~10％ | ||
Frequency recovery time (s) | ≤5 | ||
Steady-state frequency band | 1.50% | ||
Recovery time response (s) | 0.5 | ||
Line Voltage Waveform Sine Distortion Ratio | ≤ 5% | ||
| Emission data[1] | ||
| Exhaust flow rate ,moist | 835 kg/h | |
| Exhaust flow rate ,dry | 690 Nm3/h | |
| Exhaust temperature | 500℃ | |
| Exhaust back pressure | 4 Kpa | |
| Genset compliance with standard | ISO3046，ISO8528,GB2820, CE | |
| Emission: | Standard | SCR（Option） |
| NOx , at 5% residual oxygen&100% load | < 2.187 g/kW.h | < 0.4 g/kW.h |
| CO , at 5% residual oxygen&100% load | < 2.843 g/kW.h | < 3.5 g/kW.h |
| NMHC, at 5% residual oxygen&100% load | < 0.546 g/kW.h | <0.285 g/kW.h |
| Environmental noise | ||
| Sound pressure level at a distance of up to 7 m (based on surroundings) | 100 dB (A) / No protective cover type 87 dB (A) / Rainproof structure 75 dB (A) / Silent Type | |
| Gas Data | |
| Fuel | Natural gas[1] |
| Gas intake pressure | 3.5Kpa~650Kpa(Configure according to project requirements) |
| Methane volume content | ≥ 85% |
| Low heat value（LHV） | Hu ≥ 31.4MJ/Nm3 |
| Gas Consumption per hour at 50% load | 23.7 m3 |
| at 75% load | 34.6 m3 |
| at 100% load | 45.7 m3 |
| [1] After the Natural gas components need to be provided by users, the relevant data of the technical manual will be revised. | |
| AC alternator performance data | Efficient gas engine | ||
| Alternator brand | MECC | Engine brand | CNHTC |
| Motor type | ECO38 2S4 C | Engine model | T10 |
| Voltage（V） | 400 | Engine type | 6 cylinders inline, Exhaust turbo-charger with water-cooled turbine housing |
| Rating (H) KW prime power | 160 | Bore x stroke （mm） | 126mm×130mm |
| Rating (H) KVA prime power | 200 | Displacement （L） | 9.726 |
| Alternator efficiency （%） | 92.9 | Compression ratio | 11 |
| Power factor | 0.8 | Rated output power | 180kW/1500rpm |
| Wiring connection | D/Y | Oil consumption max. | ≤0.3 g/kW.hr |
| Rotor insulation class | H class | Min Intake flow, （kg/h） | 760 |
| Temperature-rise rating | F class | Ignition method | Electrically controlled single cylinder independent high-energy ignition |
| Excitation method | Brush-less | Fuel control mode | Equivalent combustion, closed loop control |
| Rated speed（min-1） | 1500 | Speed regulation mode | Electronic governor |
| Housing protection | IP23 | ||
This series of Silent speaker type natural gas generator sets adopts T10 engine, which is a gas engine developed in depth.
The maximum power of a single unit is 265kW. A single container is integrated with 200kW generator sets and parallel
control system, fuel Plumbing, heat dissipation system, switch and other system components, with a high level of safety
and automation. The T10 gas engine is developed on the basis of the CNHTC STYER se- ries engine. T10 gas Powertrain
has been deeply developed and verified by our company. The Gas-fired power plant unit adopts the modular design and
integration concept, matches the high- efficiency generator, unit control system, fuel supply system and cooling system,
optimizes and improves the reliability, fuel econo- my, fuel adaptability, load adaptability and environmental
adapta- bility of the unit, and is suitable for a variety of fuel types and appli- cations to meet the needs of sustainable power projects.
Main characteristics of the unit：
→ The engine has been deeply developed: optimize the software and hardware of the gas control system, mainly improve the Electrical efficiency under partial load conditions, improve the stability under partial load conditions, and have a
wider range of fuel applications. The product better meets the special requirements of the LNG production field for gas
turbine units.
→ Adopting high-quality brushless AC synchronous generators, customized and strengthened moving parts, while improv- ing
the generator’s load-bearing impact resistance, anti-interference and other performance, ensuring the stability and reliability
of long-term equipment operation.
→ The box is designed independently by our company, and the surface of the box is coated with advanced polyurethane, which
is bright and wear-resistant. The box is divided into an engine compartment and an exhaust compartment, with air outlet at the
top. One end of the box is designed with a fuel inlet and the other end is designed with a cable outlet, which is convenient for the
layout and connection of gas pipelines and cables on the customer’s project site. The unit can be lifted in various ways. The
engine adopts a vertical radiator, with an electric drive fan providing cooling air. The engine, motor, and radiator are integrated into a single integrated chassis. The engine room is divided into the intake side and the exhaust
side. The intake of the engine room is designed with a dustproof filter screen, which can effectively filter sand, willow catkins,
mosquitoes, etc.
→ Adopting a 50 0 ambient heat dissipation system to meet various harsh environments and operating conditions.
EAMF-25 Control system
EAMF-25 uses ComAp AMF 25 as the main module. The function of this program- mable control system includes engine protection
and control, connection between
generator and generator or generator and grid, and communication, etc.
Main advantages
→ Wide range of communication capabilities: connection via RS232, RS485,
CAN and on board USB; internet access using Ethernet, GPRS, 3G or 4G; support for Modbus (TCP/RTU) and SNMP (v1 / v2c
– including traps); active SMS and emails in different languages.
→ In-built PLC, complemented with a PLC monitoring tool in InteliConfig. 11 inputs and 7 outputs on board.
→ 2x 10 A binary output for cranking and fuel solenoid.
→ Total remote monitoring. More I/Os available over plug-in or CAN modules (CM-BIO8-EFCP, Inteli AIN8, Inteli AIN8TC, Inteli
AIO9/1, Inteli IO8/8, IGS-PTM).
→ Control the engine and AC alternator by one module and access to all measurement data in time-corresponding manner.
→ 5 languages in the controller. Flexible event based history with up tp 350 events.
| Standard configuration | |||
| Engine Control： | Generator Control： | Other controls: | |
| Lambda closed loop control | Power control | Voltage tracking (synchronous) | Oil filling automatically |
| Ignition system Electronic governor actuator Start up control speed control load control | RPM control (synchronous) Load distribution (island mode) Voltage control | Voltage control (island mode) Reactive power distribution (island mode) | Intake Valve control Fan control |
| Early warning monitoring | |||
| battery voltage | Engine Speed | Coolant temperature | Coolant temperature |
| Alternator data：U、I、Hz、kW、 kVA、kVAr、PF、kWh、kVAh Genset frequency | Engine running time Inlet pressure temperature Oil pressure | Measurement of oxygen content in exhaust gas Ignition status inspection | Fuel gas inlet pressure |
| Protection functions | |||
| Engine protection | Alternator protection | Busbar/mains protection | System protection |
| ●Reverse power ●Overload ●Overcurrent ●Overvoltage ●Under voltage ●Over/under frequency Unbalanced current | Overvoltage Under voltage Over/under frequency Phase sequence ROCOF alarm | Alarm Protection Func- tion High coolant tempera- ture Charge fault Emergency Stop |
| Scope of Supply | ||||
| Engine | Alternator | Canopy and base | Electrical cabinet | |
| Gas engine Ignition system Lambda controller Electronic governor actuator Electrical start motor Battery system | AC alternator H class insulation AVR voltage regulator PF control | Steel sheel base frame Engine bracket Vibration isolators Soundproof canopy (optional) Dust filtration (optional) | Air circuit breaker Communication interfaces Electrical switch cabinet Auto charging system | |
| Exhaust system | Lubrication system | Standard voltage | Induction system | |
| Exhaust silencer Exhaust bellows | Oil filter sensor | 220V/400V | Air filter | |
| Gas Train | Service and documents | |||
| Manual cut-off valve | Tools package | Engine operation | ||
| 2~7kPa pressure gauge | Installation and operation manual | Gas quality specification | ||
| Gas filter | Maintenance manual | Control system manual | ||
| Safety Solenoid valve (anti-explosion type is optional) | Software manual Parts manual | After service guide Standard package | ||
| pressure regulator | ||||
| Flame arrestor as (option) | ||||
| Natural gas leakage alarm | ||||
| Optional configuration | ||
| Engine | Alternator | Lubrication system |
| Coarse air filter Backfire safety control valve Water heater | Generator Brand: Stamford, Leroy-Somer, MECC Treatments against humidity and corrosion | Oil consumption measuring gauge Fuel pump Oil heater Daily auxiliary oil tank |
| Electrical system | Gas supply system | Voltage |
| Remote monitoring Grid-connection remote control sensor | Gas flow gauge Gas filtration Pressure reducer gas pretreatment alarm system | 415V 440V 460V |
| Service and documents | Exhaust system | Heat exchange system |
| Service tools Maintenance and service parts | Three-way catalytic converter Guard shield from touch Residential silencer Exhaust gas treatment | Three-way catalytic converter Guard shield from touch Residential silencer Exhaust gas treatment |
| Paints, Dimensions and Weights of the Genset—ES160NG(No protective cover type) | |
| Genset size (length * width * height), mm | 3280mm×1400mm×2000mm |
| Genset dry weight (kg) | 2050 |
| Spraying Process | High quality powder coating（RAL 9016 & RAL 5017 & RAL 9017 ） |
| Paints, Dimensions and Weights of the Genset—ES160NGB(Rainproof structure) | |
| Genset size (length * width * height), mm | 4000mm×1400mm×2000mm(Mute box ) 6058mm×2438mm×2591mm(Container) |
| Genset dry weight (kg) | 2650(Mute box)/6800(Container) |
| Spraying Process | High quality powder coating（RAL 9016 & RAL 5017 & RAL 9017 ） |
| Paints, Dimensions and Weights of the Genset—ES160NGS(Silent Type) | |
| Genset size (length * width * height), mm | 4000mm×1400mm×2000mm(Mute box ) 6058mm×2438mm×2591mm(Container) |
| Genset dry weight (kg) | 2850(Mute box)/7500(Container) |
| Spraying Process | High quality powder coating（RAL 9016 & RAL 5017 & RAL 9017 ） |
Dimensions are for reference only.
Unit size diagram
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