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GE ED0500NGD-1/4A-50Hz-400V Natural Gas Generator Set 500KW

Fuel type
Natural gas
Equipment type
ED500NG/ED500NGB/SED500NGS
Equipment configuration
Power system + heat dissipation system + unit control system
 + steel structure base (ED500NG) + Rainproof Cabinet
 (ED500NGB)+ Silent Cabinet (ED500NGS)
Genset compliance with 
standard
ISO3046,ISO8528, GB2820, CE

 

Description

500kW Natural Gas Generator Set 500KW 400V 50HZ

Model #:ED500NG-1/4A

Main configuration and features:

□  Highly efficient gas engine.

□ AC synchronous alternator.

□ Gas safety valve bank. Gas protection device against leakage is optional.

□ Cooling system suitable for ambient temperature up to 50℃.

□ Strict shop test for all gensets.

□ Industrial silencer with silencing ability of 12-20dB(A).

□ Advanced engine control system: ECI control system including: ignition system, speed control system, protection system,air/fuel ratio control system and cylinder temperature system.

□ With cooler and Temperature Control System to make sure the unit can work normally at 50℃ environment temperature.

□ Independent electrical control cabinet, remote control is available.

□ Multi-functional control system with simple operation.

□ Data communication interfaces integrated into control system.

□  Monitoring battery voltage and charging automatically.

 

Generator Data Description
Fuel type
Natural GAS
Equipment type
ED500NG/ED500NGB/SED500NGS
Equipment configuration
Power system + heat dissipation system + unit control system 
+ steel structure base (ED500NG) +
Rainproof Cabinet (ED500NGB) + Silent Cabinet (ED500NGS)
Genset compliance with standard
ISO3046,ISO8528, GB2820, CE

 

Continuous output
Load
50%
75%
100%
Power output            KW
250
375
500
Fuel consumption     KW
689
1016
1350
Efficiency in mains parallel mode
Continuous output
50%
75%
100%
Electrical efficiency      %
36.2
38
38.5
Current (A)/ 400V / F = 0.8
451
676
902

Special statement: This solution is only an example of a specific environment, and does not represent the final demand

technology, providing your specific needs and gas source data, we will tailor it for you.

Main Power Operating Data
Synchronous alternator
Delta, 3P4h
Frequency                                               Hz
50
Power factor
0.8
Rating (F) KVA prime power                   KVA
625
Generator voltage                                   V
400
Current                                                    A
902
Startup mode
DC24V electric start
Unit operation type
One-key automatic start and stop

 

Genset performance data and manufacturing technology
Overload run-time at 1.1 times (hour)
1
Signal interference factor (TIF)
≤50
Voltage setting range
≥±5%
Signal harmonious factor (THF)
≤2%,
as per BS4999
Steady-state voltage deviation
≤±2%
  • Machinery manufacturing process
  • Special welded chassis, built-in shock 
    absorbing pad, overall hoisting
  • Advanced paint layer, wear-resistant and 
    scratch-resistant, bright and long-lasting
  • Installation manual, operation and 
    maintenance manual, circuit diagram are
     provided with it
  • The products comply with standards and
     relevant certifications
  • ISO3046,ISO8528,GB2820
  • BS5000PT99, AS1359, CE certification
IEC34ISO9001: 2016 Quality Management 
System Certification
Transient-state voltage deviation
-10%~15%
Voltage recovery time (s)
≤1.5
Voltage unbalance
1%
Steady-state frequency regulation
±0.5%
Transient -state frequency regulation
-12%~10%
Frequency recovery time (s)
≤1
Steady-state frequency band
0.5%
Recovery time response (s)
0.5
Line Voltage Waveform Sine 
Distortion Ratio
≤ 5%

 

Emission data 
Exhaust flow rate (wet)
2384 kg/h
Exhaust flow rate (dry)
1970 m³/h
Exhaust temperature
500 ℃
Front side max. allowed exhaust back 
pressure
4kPa
Genset compliance with standard
ISO3046,ISO8528, GB2820,CE
Emission:
Standard
Option 
(as per requirement)
NOx, at 5% residual oxygen&100% load
< 500 mg/Nm³
< 50 mg/Nm³
CO, at 5% residual oxygen&100% load
≤600 mg/ Nm³
≤60 mg/ Nm³
NMHC, at 5% residual oxygen&100% load
≤20 mg/ Nm³
≤15 mg/ Nm³
Environmental noise
Sound pressure level at a distance of up to 
7 m (standard)
ED500NG / 98 dB (A) & ED500NGB / 92 dB (A) &
 ED500NGS / 80 dB (A)
  • Based on dry exhaust value at the end of catalyst.
Fuel Data
Fuel
Natural gas [1]
Gas intake pressure
3.5Kpa~6Kpa
Methane volume content
≥ 60%
Low heat value (LHV)
Hu ≥ 16MJ/Nm³
Gas Consumption per hour at 50% load
71 m³
                                            at 75% load
105 m³
                                            at 100% load
138 m³
[1] After the Natural gas components need to be provided by users, the relevant data of the
 technical manual will be revised.

 

serve
Oil type (ambient temperature above 5°C /
 ambient temperature below - 5°C)
API 15W-40 CF4 /API 10W-30 CF4
Lubricating oil capacity min/max
N/A / 60 L
Coolant capacity (engine)
120 L
Coolant Type
50% demineralized water, 50% antifreeze (ethylene
 glycol,antifreeze concentration between 35%-68%)
Ventilation between installation rooms
 (inlet volume flow)
>40000 m³/h

●The oil standard refers to factors such as local ambient temperature and air pressure.

AC Generator performance data
Gas engine data
Generator brand
Mecc
Engine brand
 DEUTZ
Motor type
ECO40-2L4
Engine model
12V132
Voltage(V)
400
Engine type
V12 cylinders, Exhaust 
turbocharger with 
water-cooled turbine housing
Rated (H) KW prime power
500
Bore x Stroke (mm)
132mm×145mm
Rated (H) KVA prime power
625
Displacement (L)
23.8
Alternator efficiency (%)
94.7
Compression ratio
11.5
Power factor
0.8
Rated output power
535kW/1800rp
Wiring connection
D/Y
Oil consumption max.
≤0.3 g/kW.hr
Rotor insulation class
H class
Min Intake flow (kg/h)
2290
Rated temperature-rise
F class
Ignition method
Electrically controlled single 
cylinder independent 
high-energy ignition
 Equivalent combustion,
 closed loop
Excitation method
Brush-less
Fuel control mode
Equivalent combustion, closed 
loop control
Rated speed(min-1)
1500
Speed regulation mode
Electrical regulate
Housing protection
IP21

Control system

The parallel control cabinet adopts ComAp InteliGen as the main control module. The function of
 this programmable control system includes engine protection and control, connection  between 
generator and generator or generator and grid, and communication, etc.

Main advantages
  • l Wide range of communication capabilities: connection via RS232,RS485,
  • CAN and on board USB; internet access using Ethernet,GPRS,3G or 4G;
  • support for Modbus (TCP/RTU) and SNMP(v1/ v2c-including traps); active SMS and emails in 
    different languages.
  • l In-built PLC, complemented with a PLC monitoring tool in InteliConfig.11 inputs and 7 outputs 
    on board.
  • l 2x 10 A binary output for cranking and fuel solenoid.
  • l Total remote monitoring. More I/Os available over plug-in or CAN modules (CM-BIO8-EFCP, 
    Intli AN8, Inteli AINBTC,Inteli AIO9/1, Inteli lO8/8, IGS-PTM).
  • l Control the engine and AC alternator by one module and access to all measurement data in 
    time-corresponding manner.
  • 5 languages are optional. Up to 350 events can be recorded.

 

Control System
Brand
ComAp
Controller functions
One button for start and stop, Data display, Recording, Protection, Monitoring,
 etc.
Display functions
Speed, Oil pressure, Water temperature, Hours of operation, Current, Voltage, 
Frequency, Battery voltage, Active power, Reactive power, etc.
Protection functions
Automatic control and alarm functions: High water temperature, Low oil
 pressure, Over speed, Over current, AC/ DC voltage level, short circuit, etc.

Standard configuration
Engine Control:
Generator Control:
Other controls:
Lambda closed loop control

Ignition system

Electronic governor actuator

Start up control

Speed control

load control
Power control

RPM control(synchronous)

Load distribution 
(island mode)

Voltage control


Voltage tracking 
(synchronous)

Voltage control
 (island mode)

Reactive power
 distribution

(island mode)


Oil filling automatically

lntake valve control

Fan control

 

Early warning monitoring
Battery voltage

Generator data: U, l, Hz, 
kW, kVA, kVAr, PF, kWh, kVAh

Genset frequency
Engine Speed

Engine running time

Intake pressure 
temperature

Oil pressure
Coolant temperature

Measurement of oxygen
 content in exhaust gas

Ignition status inspection
Coolant temperature

Fuel gas inlet pressure
Protection functions
Engine protection
Alternator protection 
Busbar mains protection 
System protection
Low oil pressure

Speed protection

over speed/short speed

Starting failure

Speed signal lost


Reverse power

Overload

Overcurrent

Overvoltage

Under voltage

over/under frequency

Unbalanced current
Overvoltage

Under voltage

Over/under frequency

Phase sequence

ROCOF alarm


Alarm Protection Function

High coolant temperature

Charge fault

Emergency Stop

 

Scope of Supply
Engine
Generator
Canopy and base
Canopy and base
Gas engine

Ignition system

Lambda controller

Electronic governor

 actuator

Electrical start motor

Battery system
AC generator

H class insulation

AVR voltage regulator

PF control

PMG
Steel shell base frame 
Engine bracket Vibration
 isolators

Soundproof canopy
 (optional)

Dust filtration (optional)
Air circuit breaker
 Communication 
interfaces Electrical
switch cabinet

Auto charging system
Exhaust system
Lubrication system
Standard voltage
Induction system
Exhaust silencer

Exhaust bellows
Oil filter

Sensor
400V
Air filter
Safety valve
Service and documents
Manual cut-off valve

450~700kPa pressure gauge

Gas filter

Safety Solenoid valve (anti-explosion 
type is optional)

Pressure regulator

Flame arrestor as (option) Natural gas 
leakage alarm
Tools package

Installation and operation manual

Maintenance manual

Software manual

Parts manual
Engine operation

Gas quality specification

Control system manual

After service guide

Standard package

Open frame weight dimensions:

Paint, size and weight of generator sets – ED500NG-1/4A (open)
Genset size (length * width * height), mm
3800×1870×2250
Genset dry weight (kg)
4500
Spraying Process
High quality powder coating (RAL 9016 & RAL 5017 
& RAL 9017 )

Dimensions are for reference only.

Weight and dimensions of the container canopy structure:

Paint, size and weight of generator set - (Silent box: ED500NGS&Rainproof box ED500NGB)
Genset size (length * width * height) mm
 6058mm × 2438mm × 2591mm (transport size) × 3280mm 
(installation size)
Unit weight (dry type)
8500
Appearance spray color
High quality polyurethane paint (RAL 9016&RAL 5017
&RAL 9017)

Data is subject to change without prior notice as new products are always developed. Please contact local agent with any

doubts or for more information.

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